๐Ÿ“„ Previous Shift Report

Report #73 โ€” Submitted 2026-07-26 19:05:57

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2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A 2026-11-01 ยท Night ยท D 2026-11-01 ยท Day ยท A
Date & Shift
2026-07-26
Day โ€” Team D
TOTAL NDT OK
356
Units
TOTAL HC&FC REJECT
38
Units
H&F REJECTION %
7.88%
of total production
NDT REJECTION %
18.26%
of total production
DOWNTIME (min)
720
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-07-26
Shift:
Day
Supervisor:
Ali
Team:
D
Total Attendance:
15
Total Absent:
5
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
4
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 water leak from control panel of HA furnace Low Risk
2 Not putting gloves in the trash can Low Risk
3 No AC in Melting Forklift Medium Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 21.19
โš  Below minimum
 10.42 10.80 21.57 Furnce cleaning due temp not increased
HC
min: 24T
 14.22
โš  Below minimum
 10.32 10.42 14.32 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad Damaged block for Lunder
Hand Over Acceptable Repaired Damaged part but required PH before use
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running CV98-20" 62 5 4 71 12.7% 7.0% 5.6% โ€”
6 Running 640-17" M1 35 8 10 53 34.0% 15.1% 18.9% paper wheels produced
7 Running 640-17" M2 56 7 8 71 21.1% 9.9% 11.3% 60 Min Rework, 40 Min Metal Delay
14 Running 640-16"-M2 70 5 19 94 25.5% 5.3% 20.2% โ€”
15 Stopped 640-15" M1 4H 58 7 30 95 39.0% 7.4% 31.6% Stopped due to High Rej
16 Running 640-16"- M1 75 6 17 98 23.5% 6.1% 17.4% 70 Min Rework
TOTAL PRODUCTION 482 โ€”โ€”โ€”โ€”
TOTAL REJECTION 126 26.1% 7.9% 18.3% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 6 ๐Ÿ”ผ Machines Handed Over: 4
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
Melting Forklift Broken Glass 720 min Send to maintenance NA Maintenance In Progress โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
R69 Completed โ€”
R62 Completed โ€”
640-17" Completed Remove sticking wheels
๐Ÿ“
ADDITIONAL REMARKS

No proper X ray feedback No Enough metal caused metal delay

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