Report #65 โ Submitted 2026-07-23 00:29:33
| No | Observation | Status |
|---|---|---|
| 1 | Tools in die maintenance not proper to remove metal | Medium Risk |
| 2 | LPDC 7 More flash | Medium Risk |
| 3 | Gas cylinder trolly in melting not ok | Medium Risk |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
25.26 โ Below minimum
|
12.50 | 8.86 | 21.62 | โ |
| HC
min: 24T
|
13.86 โ Below minimum
|
10.74 | 12.50 | 15.62 | โ |
| SWM1 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM2 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| Stage | Condition | Comments |
|---|---|---|
| Received | Acceptable | โ |
| Hand Over | Good | โ |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 4 | Running | SMX201-22" M7 | 29 | 8 | 13 | 50 | 42.0% | 16.0% | 26.0% | High Rej stop 9 PM start 2 AM |
| 5 | Running | 666-17" 5H | 0 | 0 | 0 | 0 | 0.0% | 0.0% | 0.0% | SG low all wheels out |
| 7 | Stopped | 640-17" M2 | 21 | 2 | 2 | 25 | 16.0% | 8.0% | 8.0% | Stopped 9 PM due to more flash and long run |
| 14 | Running | SMX201-22" M 4 | 34 | 7 | 5 | 46 | 26.1% | 15.2% | 10.9% | Started 11:30 PM |
| 15 | Running | CV 98-20" M 2 | 57 | 4 | 5 | 66 | 13.6% | 6.1% | 7.6% | โ |
| 16 | Running | SMX 201 -22" M 5 | 68 | 6 | 4 | 78 | 12.8% | 7.7% | 5.1% | โ |
| TOTAL PRODUCTION | 265 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 56 | 21.1% | 10.2% | 10.9% | โ | |||||
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| L 6 | Ram movement | 720 min | Infom maintenance | NA | Maintenance | Open | โ |
| Die Model | Status | Remarks |
|---|---|---|
| 640-17" | In Progress | UM TBD by Aziz |
| 777-17" | Completed | โ |
No enoph metal recived No enoph metal provided to next shift