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Date & Shift
2026-07-18
Day โ€” Team D
TOTAL NDT OK
311
Units
TOTAL HC&FC REJECT
35
Units
H&F REJECTION %
9.72%
of total production
NDT REJECTION %
3.89%
of total production
DOWNTIME (min)
720
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-07-18
Shift:
Day
Supervisor:
Ali
Team:
D
Total Attendance:
15
Total Absent:
5
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
5
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Silicon bag 1 ton bag fall from hight during lifting to dosification system dumbers High Risk
2 Wheels ballitizing in casting very high Medium Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
19.67
โš  Below minimum
14.32 23.02 28.37 โ€”
HC
min: 24T
18.62
โš  Below minimum
10.85 14.32 22.09 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable โ€”
Hand Over Acceptable โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-17" M1 95 5 3 103 7.8% 4.9% 2.9% โ€”
6 Running 640-17" M 2 2 2 0 4 50.0% 50.0% 0.0% Started 6:30 PM
7 Running SMX201-22" M 4 16 9 3 28 42.9% 32.1% 10.7% Stopped due to no metal in meltin and started at 5 PM
14 Running SMX201-22" M 7 75 4 3 82 8.5% 4.9% 3.7% โ€”
15 Running CV 98-20" M 2 60 6 2 68 11.8% 8.8% 2.9% โ€”
16 Running 666-17" 5H 63 9 3 75 16.0% 12.0% 4.0% โ€”
TOTAL PRODUCTION 360 โ€”โ€”โ€”โ€”
TOTAL REJECTION 49 13.6% 9.7% 3.9% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
LPH 1 Not running 720 min NA NA Maintenance In Progress โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-17" Completed โ€”
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