Report #48 โ Submitted 2026-07-06 06:55:30
| No | Observation | Status |
|---|---|---|
| 1 | Waste gloves not disposed properly | Low Risk |
| 2 | Casting Gurds not fixed | Medium Risk |
| 3 | Tools used in casting consumed and not proper for work | Medium Risk |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
31.90 | 11.37 | 0.00 | 20.53 | Added 1020 Kg Blocks |
| HC
min: 24T
|
24.00 | -4.78 | 0.00 | 28.78 | Transfer from HA 12260 Kg |
| SWM1 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM2 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| Stage | Condition | Comments |
|---|---|---|
| Received | Acceptable | โ |
| Hand Over | Good | โ |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 4 | Running | R69.ET40.57 | 48 | 4 | 4 | 56 | 14.3% | 7.1% | 7.1% | โ |
| 6 | Running | 640-17" M2 | 74 | 8 | 7 | 89 | 16.9% | 9.0% | 7.9% | Rework done 30 Min |
| 7 | Running | 640-17" M1 | 85 | 5 | 4 | 94 | 9.6% | 5.3% | 4.3% | โ |
| 16 | Stopped | 666-18"-5H | 75 | 5 | 5 | 85 | 11.8% | 5.9% | 5.9% | โ |
| TOTAL PRODUCTION | 324 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 42 | 13.0% | 6.8% | 6.2% | โ | |||||
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| LPDC1 7 | Mechanical | 720 min | Reported | NA | Maintenance | Open | BD from last month |
| EOT casting | Not running | 720 min | Reported | NA | Maintenance | Open | BD from morning |
| Die Model | Status | Remarks |
|---|---|---|
| SMX201-22" | Completed | Done- Oil |
-Most of the rejection is due to poor riser tubes is not available in store -HA MMEI Pump spare not available -No Vortex Impeller Spare also - LPDC 17 BD since long time