Which team needs attention, in which area, and with whom — with the evidence behind each finding
| Model | Machine Runs | TOTAL PRODUCTION | Their Rejection | Model Baseline | Difference | OEE |
|---|---|---|---|---|---|---|
| R62 ET- 45-52 | 2 | 184 | 4.3% | 7.0% | -2.6 | 83% |
| Style 640-17 5H | 2 | 145 | 2.1% | 5.0% | -3.0 | 81% |
| SMX201X-22 | 2 | 100 | 18.0% | 9.5% | +8.5 | 47% |
| Style 640-15 4H | 1 | 84 | 19.0% | 11.5% | +7.6 | 50% |
| 666-18 5H | 1 | 81 | 11.1% | 6.6% | +4.5 | 80% |
| 777-18 5H | 1 | 73 | 1.4% | 5.0% | -3.6 | 81% |
| 222-18 5H | 1 | 72 | 19.4% | 12.2% | +7.2 | 65% |
| 444-18 4H | 1 | 71 | 5.6% | 4.3% | +1.3 | 72% |
| 444-17 5H | 1 | 71 | 7.0% | 6.1% | +0.9 | 81% |
| CV98-20 | 1 | 67 | 10.4% | 6.5% | +4.0 | 61% |
| Style 640-15 5H | 1 | 37 | 16.2% | 13.7% | +2.5 | 23% |
| 666-17 5H | 1 | 30 | 0.0% | 5.5% | -5.5 | 0% |
| BORO112-18 | 1 | 29 | 6.9% | 11.0% | -4.1 | 34% |
| M/C No. | Machine Runs | TOTAL PRODUCTION | Rejection % | Total Downtime | OEE |
|---|---|---|---|---|---|
| 15 | 5 | 341 | 15.2% | 525 min | 56% |
| 4 | 3 | 171 | 12.9% | 170 min | 56% |
| 16 | 2 | 171 | 1.8% | 30 min | 83% |
| 7 | 2 | 85 | 3.5% | 330 min | 57% |
| 5 | 2 | 101 | 5.0% | 0 min | 81% |
| 14 | 1 | 86 | 7.0% | 0 min | 80% |
| 6 | 1 | 89 | 2.2% | 0 min | 81% |
| Reason | Minutes | Share of Downtime |
|---|---|---|
| Rework systemic | 360 min | 34.1 |
| Startup Loss / Specific Gravity Issue (min) | 180 min | 17.1 |
| Mech | 150 min | 14.2 |
| Elec & Mech | 105 min | 10.0 |
| Metal Pouring & Dross Cleaning | 90 min | 8.5 |
| Trouble Shooting | 60 min | 5.7 |
| Stalk Change Over | 60 min | 5.7 |
| Over Cycle Time | 30 min | 2.8 |